Press release

Manufacturing company fined £340,000 after worker seriously injured while cleaning machinery

A manufacturing company has been fined £340,000 after an employee was seriously injured while cleaning machinery at its site in Swindon.

The 42-year-old man had been working a night shift for Tyco Electronics UK Limited at its premises on Faraday Road on 7 March 2023. He had been tasked with cleaning a machine used to manufacture pellets made from a mixture of raw materials. During the cleaning process, the worker manually raised the hydraulic ram inside the machine and opened the door. He then used his left hand to reach into the open space to clean the machine.

The machine mentioned

However, as he withdrew his arm, the door fell at the front of the machine and activated the hydraulic ram, trapping his limb. He managed to pull his arm free, tearing nerves and tendons, before shouting for help.

He required three operations to reattach his fingers and spent ten days in hospital. He attended Southmead Hospital twice weekly for dressing changes and physiotherapy. He continues to experience loss of sensation and movement in his fingers, although he has regained some movement in his thumb.

Close up of the hydraulic ram

An investigation by the Health and Safety Executive (HSE) found that Tyco Electronics UK Limited failed to put suitable and sufficient measures in place to prevent employees from being put at risk while cleaning the machine.

The investigation also identified that employees had not been provided with sufficient information and instruction on how to use and clean the machine safely. Training was found to be inadequate, and employees were not suitably supervised.

HSE guidance on safe use of work equipment highlights the importance of following safe isolation and lock-off procedures before carrying out any maintenance or cleaning work on machinery. Employers must ensure that equipment is properly isolated from all power sources and that systems are regularly monitored and reviewed to prevent inadvertent start-up.

Tyco Electronics UK Limited, of Company Secretariat, Faraday Road, Swindon, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £340,000 and ordered to pay costs of £5,145 at Bristol Magistrates’ Court on 17 April 2026.

After the hearing, HSE Inspector Emma Preston said:

“Machinery accidents during maintenance and cleaning are all too common, often with serious consequences.
“Workers should ensure that machinery is properly isolated from all sources of power so that it cannot restart during the task.
“Incidents like this can and should be prevented by following robust lock-off procedures.”

This prosecution was brought by HSE enforcement lawyer Neenu Bains and supported by paralegal officer Hannah Snelling.

Further information:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
  2. More information about the legislation referred to in this case is available.
  3. Further details on the latest HSE news releases are available.
  4. Relevant guidance can be found here Safe use of work equipment – HSE and Using work equipment safely – HSE.
  5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

Waste management company fined after employee falls from height

A green waste recycling company based in West Sussex has been fined after an employee broke his leg when he fell from a compost screening machine.

Simon Pateman was working for Woodhorn Group Limited at its green waste recycling site in Tangmere, Chichester, on 16 February 2024 when he climbed onto a Komtech compost screening machine to clear a blockage from the fan housing.

The machine was suspended at height within a large barn and lacked sufficient measures to prevent falls. As Mr Pateman climbed onto the machine he slipped, trapping his left leg between the machine and its frame.

Compost screening machine

The momentum and lack of guardrails around the fan housing caused Mr Pateman to fall backwards onto the gantry, striking his head on a handrail while his leg remained trapped. He sustained a broken leg which required surgery to insert a metal plate and screws.

An investigation by the Health and Safety Executive (HSE) found that Woodhorn Group Limited had failed to assess the risks associated with cleaning the machine, including the risk of falls from height from the unguarded edges around the fan housing.

The company’s standard operating procedure also failed to provide employees with instructions on how to safely clean and unblock the fan housing. The investigation further found the company had failed to prevent access to dangerous parts of the machine, with the interlocked gate not preventing access to employees during the cleaning process for the ‘stars’ – rotating discs used to break down larger clumps of compost

HSE guidance on working at height states that employers should carry out as much work as possible from the ground and ensure workers can safely access and leave areas where work at height is required. Equipment used for working at height must be suitable, stable and strong enough for the task and properly maintained.

Employers and those in control of work at height must ensure activities are properly planned, supervised and carried out by competent people, including the use of appropriate equipment.

Woodhorn Group Limited, of Woodhorn Business Centre, Woodhorn Lane, Oving, Chichester, West Sussex, PO20 2BX, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £14,000 and ordered to pay £6,500 in costs at Brighton Magistrates’ Court on 16 March 2026.

HSE Inspector Stephanie Hickford-Smith said:

“This was an entirely preventable incident that has had a significant impact on Mr Pateman’s mobility and quality of life.

“The measures implemented by Woodhorn Group after HSE’s intervention, including new guarded working platforms around the fan housing and over the ‘stars’, demonstrate what was reasonably practicable and should have been in place all along.”

This HSE prosecution was brought by enforcement lawyer Gemma Zakrzewski and paralegal officer Hannah Snelling.

Further information:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
  2. More information about the legislation referred to in this case is available.
  3. Further details on the latest HSE news releases is available.
  4. Guidance on working at height can be found here: Work at height – HSE
  5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so. The sentencing guidelines for health and safety offences in England can be found here and those for Scotland here.

Company fined after operative receives fatal head injury at work

A South Yorkshire wire company has been sentenced following serious health and safety breaches that resulted in the death of one its workers.

David Lockwood, 45, sustained fatal injuries at Stanley Wire Limited’s site on Talbot Road in Penistone on 18 November 2021.

Sheffield Magistrates’ Court heard how Mr Lockwood died after becoming entangled in an unguarded wire drawing and recoiling machine. The machine, known as a ‘Gravity Block’, had exposed moving parts which the worker was able to access.

The machine, known as a ‘Gravity Block’

An investigation by the Health and Safety Executive (HSE) found that the company had failed to take effective measures to prevent employees from accessing dangerous moving parts of the wire drawing machine. The investigation identified that the company should have carried out a suitable and sufficient risk assessment for the machine, and subsequently developed a safe system of work and clearly communicated this to its workforce.

HSE also found that fixed closed guards, interlocks or pressure mats should have been installed to prevent operatives from entering the Gravity Block while it was rotating. The company could have appointed a designated competent person on site and provided formal training to operatives, rather than relying on verbal instruction.

Recognised industry-standard safety measures could and should have been implemented on a number of machines, instead of allowing substandard conditions to persist over a prolonged period.

HSE has detailed guidance on the safe use of work equipment and machinery guarding, including the requirements under the Provision and Use of Work Equipment Regulations (PUWER), which is available at: Provision and Use of Work Equipment Regulations 1998 (PUWER) – HSE

Stanley Wire Limited, of Stanley Mills, Talbot Road, Penistone, South Yorkshire, after pleading guilty at an early hearing of breaching Section 2(1) of the Health and Safety at Work etc Act 1974. The company was fined £140,000 and ordered to pay £6,652 in costs at Sheffield Magistrates’ Court on 22 January.

After the hearing, HSE Inspector Charlotte Bligh said:

“Following the incident, eight Prohibition Notices were served on the company. The remedial action taken demonstrated that appropriate measures, such as effective guarding, were readily available and could have been put in place had the risks associated with the activity been properly considered.

“Companies are reminded that HSE will not hesitate to take appropriate enforcement action against those that fall below the required health and safety standards.”

This HSE prosecution was brought by HSE enforcement lawyer, Matthew Reynolds and paralegal officer, Benjamin Stobbart.

 

Further information:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
  2. More information about the legislation referred to in this case is available.
  3. Further details on the latest HSE news releases is available.
  4. Relevant guidance can be found here: Provision and Use of Work Equipment Regulations 1998 (PUWER) – HSE
  5. HSE does not pass sentences, set guidelines or collect any fines imposed.

Much loved man lost his life ‘due to cost of 50 pence screw’ say family

The family of a much loved man from Cumbria have spoken of their anger that his life was worth less than “the cost of a 50 pence screw”.

Alban Watts was killed while working for egg producer Bell Mount Farming Limited at its site in Great Salkeld in Penrith on 11 January 2023. The 61-year-old, who lived in the village of Blencow, died after being strangled, when his clothes became entangled in a hen feeding system at the farm.

Alban Watts was killed when his clothing became entangled in unguarded machinery

Speaking after the company was fined £50,000, his brother Martin and sister Louise Robinson spoke of their sadness and anger at his death.

“Losing Alban has taken a part of our trio, without him we are an incomplete unit,” the siblings said.

“Not a day goes by where he is not missed.

“Alban worked at Bell Mount for 12 years and he enjoyed his job. But it’s taken the life of a member of our family for them to do their job.

“We are angry that his life was worth less than a 50p screw to a multi-million pound company. Such a small item could have saved his life. You can’t replace a person who meant so much to us.”

The machine was examined at HSE’s site in Buxton

An investigation by the Health and Safety Executive (HSE) found that Bell Mount Farming Limited failed to prevent access to dangerous parts of machinery – in this case the rotating sprocket of the drive mechanism which powered the feeding system  in the poultry shed. The system operated for three minute periods at set times throughout the day; the remainder of the time it was motionless.

Mr Watts was working alone in one of the poultry sheds when his clothing came into contact with the unguarded sprocket during one of these feeding periods, causing it to become entangled. The investigation also identified that the guard designed to prevent such access was not fixed in place and could simply be lifted off.

Further examination of the guard identified that the bolt holes in the guard were stripped, preventing it from being secured to the frame of the drive unit.  Additionally, these holes in the guard did not align with those in the frame, making it impossible for the guard to be fixed securely.

One of the bolt holes on the guard

Alban’s mother Noreen said her son was an accomplished mechanic, joiner and carpenter and that his death had been ‘cruel’.

“Mere words cannot express the horror and distress of hearing such an awful death and I can only hope Alban didn’t suffer,” she said.

“I have now had to go through every parent’s nightmare of surviving their own child, in tragic circumstances.

“Above all, I want lessons to be learnt from this tragedy.

“Due to the lack of a machine guard, my dear son Alban has been killed and taken from me.”

HSE guidance states employers must take effective measures to prevent access to dangerous parts of machinery.  This will normally be fixed guards which prevent persons coming into contact with those parts and require a tool to be removed; this was the expected control in this instance.  Further guidance can be found here Provision and Use of Work Equipment Regulations 1998 (PUWER) – HSE.

Bell Mount Farming Limited, of Stainton, Penrith, pleaded guilty to breaching Regulation 11(1)(a) of the Provision and Use of Work Equipment Regulations 1998. The company was fined £50,000 and ordered to pay £6,038 in costs at a hearing at Warrington Magistrates’ Court on 20 November 2025.

After the hearing HSE Inspector Matthew Shepherd said: “What is most tragic about this case is the failure of the company was such a basic and simple one.

“What was such an easy fault to fix cost a much loved man his life and left a family without a brother and a son.

“Preventing access to dangerous parts of machinery is a well-known and long-standing part of any health and safety management system.

“Alban’s death shows the importance of ensuring machinery is adequately guarded and the devastating consequences of getting it wrong.

“We will not hesitate to take action against companies which do not do all that they should to keep people safe.”

This HSE prosecution was brought by HSE enforcement lawyer Matthew Reynolds and paralegal officer Farhat Basir.

 

Further information:

  1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
  2. More information about the legislation referred to in this case is available.
  3. Further details on the latest HSE news releases is available.
  4. Relevant guidance can be found here Provision and Use of Work Equipment Regulations 1998 (PUWER) – HSE
  5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.