• 24-year-old worker suffered serious damage to his hand following the incident.
• HSE investigation found machine blockages were commonplace and company hadn’t acted on 2021 risk assessment
• HSE guidance makes clear importance of safe isolation procedures before unblocking machinery.

A tissue manufacturing company has been fined after an employee was seriously injured while clearing a machine blockage at its factory in Blackburn.

The 24-year-old, a lead machine operator, was working for WEPA Professional UK Limited at its premises on Waterfall Street on 31 March 2024. During the manufacturing process, a tissue blockage occurred in the rollers of the machine and the worker instructed his colleague to ‘jog’ the machine while he cleared the paper by hand.

• Jogging – also known as inching – refers to the momentary energisation of a motor to move it in small, precise increments, only while the operator holds down a button.

However, as the man did this, his right hand became trapped in the roller. Although he managed pull his hand out of the machine, he had sustained crushing injuries to it.

An investigation by the Health and Safety Executive (HSE) found that tissue blockages were a regular occurrence at the factory, happening around 2-3 times a day. However, there was also no safe system of work in place for unblocking the tissue and the risk assessment in place at the time of the incident, which had last been reviewed in 2021, identified that formal safe operating procedures were needed to reduce risk, but this was never actioned by the company.

HSE guidance on safe use of work equipment highlights the importance of following safe isolation and lock-off procedures before carrying out any maintenance or unblocking work on machinery. Employers must ensure that equipment is properly isolated from all power sources and that systems are regularly monitored and reviewed to prevent inadvertent contact with dangerous parts of machinery.

WEPA Professional UK Limited, of Waterfall Street, Blackburn, pleaded guilty to breaching section 2(1) the Health and Safety at Work Act 1974 etc. The company was fined £60,000 and ordered to pay costs of £5,107 at Burnley Magistrates Court on 29 April 2026.

HSE principal inspector Emily Osborne said:

“A young worker was left with a serious injury as a result of an accident which could easily have been avoided.

“There was no safe system of work in place for the task as well as a lack of instructions and training to ensure workers knew how to carry out the task safely.

“Instead, the firm’s failures led to the man suffering a severe injury to his right hand.”

This prosecution was brought by HSE enforcement lawyer Gemma Zakrzewski and supported by paralegal officer Hannah Snelling.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here – Safe use of work equipment – HSE.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

• Both incidents happened during ten-day period in August 2024.
• Two workers lost fingers in different pieces of machinery.
• One of them, a grandmother, had worked at the firm for 28 years.

A company in Leeds that produces plastic products has been fined after two of its workers lost fingers in machinery in separate incidents over the course of just ten days.

Commercial Lines Limited, trading as HLN Supplies, pleaded guilty to charges brought by the Health and Safety Executive (HSE) following the two unrelated incidents in August 2024 – both caused by unsafe machinery.

The HSE investigation found the company hadn’t put adequate guards on machinery, meaning dangerous parts were easily accessible. The first incident happened on 12 August, when Angela Morrison, a then 61-year-old grandmother, was attempting to clear a blockage on a sanding machine. The plastics fabricator reached into a ventilation port, and her hand came in contact with a large metal rotating disk, resulting in severe damage to the fingers on her right hand.

Mrs Morrison, who has eight grandchildren, and had worked for the company for 28 years, described how she was initially in shock and could not feel any pain, but was operated on within an hour of being rushed into hospital. Doctors needed to remove  what was left of her middle finger, with another finger being seriously damaged – so much so, it will also now need to be amputated.

“They are also going to remove a portion of what is left of my middle finger to make it look better,” she explained.

“I am naturally right-handed so everything is now much more difficult. You don’t notice it until you go and do something and then you realise you can’t. Little things like opening the oven or getting out change in my purse.

“My grandchildren were a bit afraid and squeamish of my injuries at first but they soon got used to it. There are things I can’t do for them that I would like to, such as doing my granddaughter’s hair.

“When I think about the accident, I just keep thinking ‘if only it didn’t happen’ or if I’d done something differently. I just want to turn the clock back.

“I have been off work since, but my long-term hope is to get back to work, even if it’s an office job.”

Despite the wholly avoidable incident – it was only ten says later on 22 August, that another worker sustained serious injuries when his left hand came into contact with the blade of a table saw he was using to cut small strips of plastic. The 57-year-old lost part of the finger above the knuckle on his index finger and required surgery to remove the top of his middle finger several days later.

The HSE investigation found the company had failed to provide adequate guarding on the sanding machine, allowing dangerous parts to be easily accessible. Additionally, table saw training had been insufficient, and no safe work systems were in place when cutting small materials. The company also failed to have a suitable and sufficient risk assessment in place for the work being carried out.

Every year, there are a number of accidents from using work equipment, including machinery. Many are serious and some are fatal. HSE offers detailed guidance on work equipment and machinery – Work equipment and machinery – HSE.

Commercial Lines Limited (T/A HLN Supplies), of Upper Accommodation Road, Leeds, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974 and section 3(1) The Management of Health and Safety at Work Regulations 1999 – They were fined £16,000 plus £6,534 in costs at Leeds Magistrates Court on 26 March 2026.

HSE Inspector Gavin Carruthers said:

“For this company to have not one but two completely avoidable incidents in such a short time shows systemic health and safety failings.

“Both workers have been left with injuries that will stay with them for the rest of their lives. The fact one of those hurt was a much-love grandmother who had worked at the company for nearly three decades makes these failings all the more stark.

“If proper guarding, training, and safe systems of work had been in place than these two workers would not have sustained such life-changing injuries.

“HSE will take action when companies fail in their duties to keep workers safe.”

This prosecution was brought by HSE Enforcement Lawyer Arfaq Nabi and paralegal officer Zara Salman

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here – Woodworking – HSE
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

• Worker suffered life-changing injuries.
• There had been a similar incident at the company in 2021.
• Company fined £200,000 and ordered to pay full prosecution costs.

A manufacturer of wood-burning stoves on the Isle of Wight has been fined £200,000 after an employee had his lower leg amputated following crush injuries caused when heavy metal sheets fell on him.

The man was working for A J Wells & Sons Ltd in Newport, when the incident happened on 15 August 2023. He had been moving a trolley loaded with approximately 30 pieces of sheet metal, each weighing more than 20kg, when it toppled over and fell onto his legs. His lower right leg was later amputated as a result of the injuries he sustained.

An investigation by the Health and Safety Executive (HSE) found that the work was not being carried out safely. Failures included the use of a trolley that was not suitable for transporting such loads, unclear routes throughout the factory for moving trolleys, and inadequate training for employees in the safe movement of heavy materials.

HSE also identified that a similar incident had occurred in November 2021, yet the task of moving heavy sheet metal had still not been adequately risk assessed. As a result, a safe system of work had not been introduced. Had appropriate changes been made following the earlier incident, this life-changing injury could have been prevented.

Employers are required to assess work activities and identify suitable measures to ensure tasks can be carried out as safely as reasonably practicable. Work equipment must be suitable for its purpose and employees must receive appropriate training. Further guidance on the Safe use of work equipment – Provision and Use of Work Equipment Regulations 1998 (PUWER). can be found on HSE’s website.

A J Wells & Sons Ltd, of Bishops Way, Newport, Isle of Wight, PO30 5WS, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £200,000 and ordered to pay £9,056 in prosecution costs at Isle of Wight Magistrates’ Court on 25 November 2025.

HSE inspector Nicola Pinckney said:
“This is a particularly unfortunate case as lessons from a previous similar incident had not been learnt. This young man will be affected by this accident for the rest of his life and has to suffer the consequences of the company’s failings.

“I hope this case serves to highlight to the industry the importance of ensuring health and safety is taken seriously and all parts of workers’ employment are properly risk assessed, and risks are controlled.”

This HSE prosecution was brought by HSE enforcement lawyer Matt Reynolds and supported by HSE paralegal officer Farhat Basir.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases are available.
4. Relevant guidance can be found here Safe use of work equipment – Provision and Use of Work Equipment Regulations 1998.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

• Supervisor turned machine on in devastating mix-up
• Employee suffered fractured shoulder, torn ligaments, and a broken finger
• HSE guidance highlights the importance of isolating machinery during cleaning

A North East waste and recycling company has been fined £270,000 after an employee was injured while cleaning a waste picking line.

On 24 March 2023, during cleaning of a waste picking line, an employee became trapped in a section of machinery when the line was accidentally switched on.

An investigation by the Health and Safety Executive (HSE) found the company failed to ensure an isolation procedure was correctly implemented while employees were cleaning machinery at its site at Aycliffe Quarry, Aycliffe Village, County Durham.

The incident occurred when a senior supervisor, restarted the machinery after mistaking the worker in question for a colleague in similar clothing nearby.

The employee suffered a fractured shoulder, torn ligaments, and a broken finger.

This was not the first serious incident at the site. In December 2015, one worker was killed and another suffered life-changing injuries on a separate waste sorting line due to similar failures to follow proper isolation and lock-off procedures.

HSE guidance highlights the importance of following safe isolation and lock-off procedures before any maintenance or cleaning work is carried out. Employers must ensure all machinery is properly isolated from power sources, and that systems are regularly monitored and reviewed to prevent inadvertent start-up. Further guidance is available here: The safe isolation of plant and equipment – HSE

Stonegrave Aggregates Limited, part of the Ashcourt Group, of Halifax Way, Pocklington, pleaded guilty to breaching Section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £270,000 and ordered to pay full costs of £15,637 at Teesside Crown Court.

Following the hearing, HSE inspector Darian Dundas said:

“Effective monitoring, auditing and review of isolation systems is essential to demonstrate that they are working and controlling risk. Incidents like this can and should be prevented by following robust lock-off procedures.”

This prosecution was brought by HSE Enforcement Lawyer Karen Park, supported by Paralegal Officer Rebecca Foreman.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.
5. HSE guidance can be found here: The safe isolation of plant and equipment – HSE