• Traffic light system had broken down several weeks before incident, investigation finds.
• HSE guidance is available on safe use of transport.

A Norfolk-based food wholesaler has been fined £66,000 after an employee’s leg had to be amputated after he was injured while loading a lorry.

The worker was loading an HGV using a pallet truck at Osprey Foods Limited, in Holt, Norfolk on 5 July 2023.

The HGV pulled away while the man was still inside the trailer, causing both him and the pallet truck to fall between the loading dock and the rear of the vehicle. The injuries he sustained were so severe his leg had to be amputated.

An investigation by the Health and Safety Executive (HSE) found that Osprey Foods had not taken appropriate measures to control vehicle movements on their site. The traffic light system used to tell the HGV drivers when it was safe to move their vehicles had broken several weeks prior to the incident and had not been repaired. The traffic light remained green during the loading process, meaning that the driver pulled away thinking it was safe to do so and unaware that the man was still in the back of the vehicle.

Osprey Foods Limited, of Holt, Norfolk, pleaded guilty to breaching sections 2 (1) and 3 (1) of the Health and Safety at Work etc Act 1974. The company was fined £66,000 and ordered to pay £5,850 in costs at Peterborough Magistrates’ Court on 20 June 2025.

HSE inspector Natalie Prince said “Every year, a significant number of incidents, many of them serious and sometimes fatal, occur as a result of failure to manage vehicles moving around safely.

“In this case, a simple repair to a traffic light system has resulted in a worker suffering life-changing injuries.”

This HSE prosecution was brought by HSE enforcement lawyer Arfaq Nabi and paralegal officer Helen Hugo.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. Relevant guidance can be found here Workplace transport safety HSG136.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

• Company’s own procedures on meat cutting were not followed
• Training only provided in English despite multi-national workforce

A Suffolk-based meat producer has been fined £140,000 after one of its workers lost part of his finger while cutting a pig tail.

The man had been working for pork producer C & K Meats Limited at its site in Potash Lane on Mid Suffolk Business Park on 12 April 2022. The Ukrainian national, who was 31 at the time, had been instructed to remove pigs’ tails using hydraulic cutters, which were not designed for the task.

However, he caught his left index finger in the cutting mechanism and severed it. He was taken to hospital where he received further treatment including the removal of more of his finger.

An investigation by the Health and Safety Executive (HSE) found the company failed to ensure the health, safety and welfare at work of all its employees by providing equipment that was not suitable for the task.

Internal procedures were in place which identified hydraulic cutters were only to be used to remove pigs’ legs and that trained butchers would undertake the removal of pigs’ tails with a knife. However, the company failed to implement them.

Training provided for the process of removing pigs’ tails was also only provided in English, including for migrant workers for whom English may not have been their first language.

Employers have a legal responsibility to provide information, instruction, training and supervision in an understandable format for all workers, irrespective of their national origins, first language, or literacy. You can read more about HSE guidance for the food and drink industry here: Food and drink industry case studies – HSE.

C & K Meats Limited of Oak House Heyford Close, Aldermans Green Industrial Estate, Coventry, England, pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work etc Act 1974. The company was fined £140,000 and ordered to pay £5,513.47 in costs at Peterborough Magistrates’ Court on Friday 20 June 2025.

HSE inspector Jessica Flint said: “This case identified multiple failures by this company while undertaking the very common task of pork processing.

“Trained butchers on site could have safely removed pigs’ tails using a knife, instead of operatives being instructed to use unsuitable hydraulic cutters.”

“The food industry should protect all its staff. This includes its more vulnerable workers,  by ensuring clearly understandable training, instruction and information is provided, including to non-English speakers, and that only the most suitable equipment is used for its processes.”

This HSE prosecution was brought by HSE enforcement lawyer, Samantha Crockett and paralegal officer Melissa Wardle.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so. The sentencing guidelines for health and safety offences in England can be found here and those for Scotland here.

A manufacturing company has been fined £20,000 after a worker lost part of his finger in machinery at its site in St Helens.

The man was injured at Film & Foil Solutions Ltd, which makes flexible film used in the food industry, on 4 December 2023.

He was using a machine that converts and folds plastic film at the company’s site on Haydock Industrial Estate. He tried to stop the material becoming tangled by using his hand to stop the poorly guarded rotating shaft. However, in doing so, his right index finger made contact with a rotating part of the machine and became entangled.

He was taken to hospital and due to the seriousness of the injuries, surgery was carried out the following day to amputate part of the finger on his dominant right hand. In a statement provided to HSE, the employee, who doesn’t wish to be named, described the impact of the injuries.

He said: “I was unable to carry out normal daily tasks such as tying my shoelaces.

“My right hand is my dominant hand and I find it extremely difficult to write with that hand now.

“I am now self-conscious when I go outside.

“My family have also been affected by the injury as I am unable to do normal things I used to be able to do before.

“As a result of the injury I feel my job prospects have been affected, both now and in the future.”

An investigation by the Health and Safety Executive (HSE) found that Film & Foil Solutions Ltd failed to protect its employees, including ensuring the machinery being used to produce it had suitable guarding. The company had failed to carry out a suitable and sufficient risk assessment, resulting in a failure to provide suitable guarding arrangements on the machine and had failed to put in place an adequate safe system of work. It also revealed inconsistencies and inadequacies in the provision of information, instruction and training for those required to use the machine.

HSE guidance states employers must take effective measures to prevent access to dangerous parts of machinery or to stop the movement of any dangerous parts of it before any part of a person enters a danger zone. This will normally be by fixed guarding, but where routine access is needed, other measures may be needed to stop the movement of dangerous parts, for example by having interlocked guards, pressure mats and electro-sensitive protective equipment (ESPE). Further detailed guidance on safe working with machinery is available.

Film & Foil Solutions Ltd, of North Florida Road, Haydock Industrial

Estate, Haydock, St. Helens, Merseyside, pleaded guilty to breaching Regulation 11(1) of The Provision and Use of Work Equipment Regulations 1998. The company was fined £20,000 and ordered to pay £2,932 in costs at Sefton Magistrates’ Court on 15 May 2025.

HSE inspector Sam Eves said “This incident could so easily have been avoided had the company taken simple steps to guard dangerous parts of machinery and implement safe working practices.

“Companies and individuals should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

This HSE prosecution was brought by HSE Enforcement Lawyer Matthew Reynolds and supported by Paralegal Officer Imogen Isaac.

Further information:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. detailed guidance on safe working with machinery is available.
5. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.

A North London food manufacturer has been fined £150,000 for failing to prevent access to dangerous parts of machinery.

The failings came to light following a routine inspection by Britain’s workplace regulator – the Health and Safety Executive (HSE) in October 2023.

During the visit to Wembley-based Oriental Delight (UK) Limited, the HSE inspector identified multiple failings related to the guarding of machinery. Three machines were deemed unsafe due to interlocking safety devices being defeated and guards being completely removed.

However, it wasn’t the first time the food company had come onto HSE’s radar , with prohibition notices being issued in both 2016 and 2019.

Identical guarding failings were again found at the inspection in October 2023, demonstrating that the company had not only failed to sustain improvements, but had effectively ignored HSE’s previous enforcement action by continuing to use these machines in an unsafe manner.

On 4 September 2024, at Westminster Magistrates’ Court, Oriental Delight (UK) Limited pleaded guilty to three breaches of Regulation 11(1) of The Provision and Use of Work Equipment Regulations 1998 and was fined £150,000 and ordered to pay costs of £3,020.

Following the hearing, HSE Inspector Marcus Pope said: “This case sends out a clear message to the food manufacturing industry that HSE will not hesitate to prosecute when inspectors find serious health and safety failings, particularly when previous enforcement and advice has been provided.”

“Once again we see how critical it is that all employers make sure they properly assess and apply effective control measures to minimise the risk from dangerous parts of machinery.”

This prosecution was brought by HSE enforcement lawyer Arfaq Nabi and supported by HSE paralegal officer Imogen Isaac.

Notes to editors:

1. The Health and Safety Executive (HSE) is Britain’s national regulator for workplace health and safety. We are dedicated to protecting people and places, and helping everyone lead safer and healthier lives.
2. More information about the legislation referred to in this case is available.
3. Further details on the latest HSE news releases is available.
4. HSE does not pass sentences, set guidelines or collect any fines imposed. Relevant sentencing guidelines must be followed unless the court is satisfied that it would be contrary to the interests of justice to do so.  The sentencing guidelines for health and safety offences can be found here.
5. Further information about preventing access to dangerous parts of machinery is available.